recycling non functioning LED lights into something that actually works

Discussion in 'DIY (Do It Yourself)' started by Bushman5, Jan 23, 2017.

  1. Bushman5

    Bushman5 Member

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    long story......these two Fenix TK70 flashlights run on high capacity 10,000 mAH NIMH batteries (4 each light).

    INSANE long throw, 2200 lumens for over 1 Hour 50 min. Decent flood too. Basically a long reach search light.

    except every single one out of the factory fugged up. Got mine warranteed 3 times. Finally the shipping costs to send the lights back got to be around $100 plus. So i said **** it. $275 CDN each light plus all the postage and shipping supplies for the warranty returns.........Fenix dropped the ball on this light and the warranty program.,

    So i turned the battery tubes into IP68 waterproof survival tubes. Used the end cap from each light, a main battery tube and the two extension tubes. (if i had two more end caps i could make another sealed tube) . Izula2 for scale.

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    Last edited: Jan 24, 2017
  2. Bcamos

    Bcamos Member

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    Damn I like this. Sucks you had to sacrifice some night lighting to do it, but if it wasn't working anyway!
     
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  3. Bushman5

    Bushman5 Member

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    If you look at the grooves towards the ends of the tubes , I plan to wrap fishing line , Kevlar thread, brass snare line, etc.

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    matches, flints, tops firesteel (not shown) all secured in one end with easy pull plug

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    other end has about 200 PJCB fire tinders and 1 WetFire tinder, sealed in with vinyl end cap

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    this was about 100 cotton balls, dry. I was able to stuff 200 in after squishing petroleum jelly into then and compressing in a baggie.

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    3/4" rare earth magnet fits PERFECTLY in the recess at the bottom. Held in with a piece of tape and snug foam disc.

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    on the outside is a retrieval magnet (rare earth, attached via magnetism to the inner magnet

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    center tube holds a 47's ti CR123 multi mode long runtime (low beacon mode) light, and a whistle, and a bunch of waterpur tabs.

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    i'll admit, its much eaiser to organize stuff in a rectangular tin than a tube. And there is a lot missing in the tube, survival gear wise, but i didn't want to just throw the tubes out.

    while this was a fun and (expensive, both lights retail price plus shipping three times for warranty = around $600 CDN) recycling try out, (the lights were broken and just taking up space.........) i will most likely just use the tubes for storing LOTS of PJCB firestarters and a couple of ferro rods. Or as a storage tube for my trip line security system
     
    Last edited: Jan 24, 2017
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  4. Bcamos

    Bcamos Member

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    Dude I'm digging this. It's perfect for a car or a boat. Or anywhere that moisture could be a concern.
     
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  5. SEMO

    SEMO Member

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    This is a great idea. Might do something similar with pvc or cpvc as those could be glued shut and made waterproof. Think they would float as well.
     
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  6. Delkancott

    Delkancott Member

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    You should have lit all the PJCBs when they were in there! Open the bottom and add a fan for air though. :D
     
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  7. Bcamos

    Bcamos Member

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    I saw a thread on the Kubota forums where a guy kept spare chains and tools in a PVC pipe that fit perfectly in his front end loader cross-member (it was a round metal pipe between the arms) and the screw on end caps fit just right so it wouldn't slide out.
     
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  8. Theo

    Theo Member

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    Nice re-purposing Bushy!
     
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  9. bladesmith3

    bladesmith3 Member

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    good ideas
     
  10. Bushman5

    Bushman5 Member

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    had another led light that failed and got screwed on the warranty...

    NiteCore CaveMan 800 lumens, 4 or 8 AA primaries or NIHM rechargeable's. I bought it about 3 years ago because i likes the AA format and the over 750 hours runtime on LOW. The beam pattern was beautiful , long range yet floody.

    well it crapped out and i got screwed on the warranty.

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    So tonight i cut it up. Cut the head right off and filed down the battery tube flush. Capped it off with a Fenix plastic cap that came on an fenix accessory. Still need to pour epoxy in the capped end to seal it waterproof, but now i have a bad ass 8 x AA battery carrier.

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    Last edited: Jan 29, 2017
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